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overall Co-Hog G935 with wing

Porsche G935 - 019 - Custom Wheels

October 4, 2024

One Co-Hog Porsche G935 is being made for each of my sons. The fourth one I’ll keep for the collection.

Shea's automotive passion has endured from very early on. Many of his exploits have become family lore and others remain secret. Why we needed to change out the oddly bent differential in his black convertible Mustang GT in our driveway is in the latter category.

That Mustang was the love of his life (his wife excepted, of course) for many years and he had a set of chrome Ford racing wheels for special occasions, so his Co-Hog G935 is black with chrome Porsche five-spokes to match.

complete set of wheels and tires image

The body is in the final stages of sanding before final color, but the wheels and tires are ready to mount. It took three tries with different paint brands to get the chrome right, but it was worth it.

Revell's Chrom (no 'e') was the winner. The rattle can spray was decanted and airbrushed to get into all the nooks and crannies.

turned acrylic wheels and tires

Since they were going to be painted, the tires and wheel rims were turned from acrylic rod.

No CNC or carbide tools were used. Just stubborn patience.

wheel rims, centers and tires painted black

Everything, including the five-spoke centers, got several coats of gloss black to start with. The tires were later given a flat finish.

wheel rims and centers painted chrome

During finishing with the second brand of chrome paint the spokes were sprayed separately from the rims. It turned out to be better to paint them as a unit.

The winner of the chrome challenge was a Revell rattle can spray paint, decanted and airbrushed to get into all the nooks and crannies.

The separate, bigger wheel is the test piece used for each step of the process.

wheel center, rim, and nut comparison

The spoked centers were carefully cleaned up FDM 3D pieces printed using a wood and PLA blend.

The smaller nut, spokes and aluminum wheel next to the green dot were used on the last of the 1980 Co-Hog Porsche Restoration group.

The ones to the left of the blue dot are for this Co-Hog G935. Each set of spokes, rims, nuts, and tires were individually matched. This acrylic rim is marked #1. At a small scale, tiny size differences result in a big change in appearance.

close up of wheel nut parts and as assembled

That attention to size and matching parts was especially true for the wheel hubs and nuts. The hubs are aluminum turnings, and the nuts are combined from two brass turnings. For comparison, the pencil lead is 0.020" (0.5 mm) in diameter.

Again, no CNC or carbide was used. Numerous extra parts were made though, just to be sure.

close up of assembled and painted wheel nuts

All four wheel nuts are painted and ready to assemble.

complete set of wheels and tires without wheel nuts

I can't resist a final beauty shot of the wheels and tires set before final nut assembly. They turned out well.

Now it's time to finish painting, graphics, clear coating, and polishing to finish it off.


For more of the story click on any of the following links:

020 - Graphics - Clear Coat - Assembly

019 - this post

018 - Ever Closer to Paint

017 - Overall Progress

016 - Engine Bay Progress

015 - Fender Fandango

014 - The Wing

013 - Nose Shaping

012 - 2nd Skins Layer-Splitters

011 - Front Skins

010 - Intercoolers-Sills

009 - Wheel Wells

008 - Rear Fenders

007 - 3D Printing the Engine Bay

006 - Hood-Fenders-Air Dam

005 - Greenhouse

004 - Engine Bay

003 - Building Blocks

002 - Concept Revisions

001 - Starting Point


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